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One partner, end to end.
Beyond the extruder we run project management, tooling design, materials sourcing, and logistics — so your program ships from a single accountable team.
Capabilities · Custom Extrusion
CUSTOM PLASTIC
EXTRUSION.
Our Parent company, Toner Plastics is a premier provider of custom extruded products in the northeast — 19 production lines and a full team for tooling, materials, machining, assembly, and logistics.
19
Extrusion Lines
120,000
Sq Ft Facility
30+
Years Extruding
Co-Ex
Multi-Layer Capable
01 · The Advantage
More than an extruder.
Customers gain a strategic advantage because the extrusion runs alongside project management, machining, fabrication, assembly, inventory control, packing, and logistics, all in-house.
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Direct access to engineering.
Work shoulder to shoulder with our process engineers. We tune the line to your resin and tolerances instead of forcing your part onto a stock profile.
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Built for fast launches.
We have been the critical link in countless fast-paced product launches under extreme pressure — pilot to full production without changing vendors.
02 · What We Extrude
From filament to large-bore pipe.
Decades of flexible extrusion, now expanded into tubing, rigid profile, and coextrusion across commodity and engineering resins.
Flexible Extrusion
Wire & cable filler rod, earplug cord, and other flexible profiles produced on lines refined over decades.
Tubing & Pipe
Small and large diameter tubing and pipe held to tight dimensional control for fluid, medical, and industrial use.
Rigid Profile
Custom rigid profiles in engineering and commodity resins, extruded to your cross-section and finish.
Coextrusion
Multi-material and multi-layer profiles that combine properties — rigid cores, soft skins, color stripes — in a single pass.
Specialty Filament & Cord
3D printing filament and plastic Craftlace produced at scale with consistent diameter and color.
Stock Extrusions
A catalog of proven stock profiles ready to ship, plus the engineering to evolve them into a custom part.
03 · The Operation
Engineered line, managed program.
In-line and secondary capabilities turn raw extrudate into a finished, kitted, shipped product.
01Tooling
01 · Tooling
Extrusion tooling, designed in-house
We design and refine the die and downstream tooling for your profile, dialing in the cross-section, wall thickness, and surface before a single foot of production runs.
- Custom die design for your cross-section
- Process tuned to your resin and tolerances
- Tooling evolves with the part as it scales
02Pilot
02 · Pilot
Pilot line for trials and first steps
Our pilot production line gives you reasonable, flexible pricing for production trials and direct access to our engineers. We welcome entrepreneurs taking their first steps in manufacturing.
- Flexible pricing for production trials
- Run with your raw materials or ours
- A direct line to process engineering
03In-Line
03 · In-Line
In-line cutting, punching & winding
Lines are augmented with in-line cutting, punching, and winding so orders turn around expediently — the part comes off the line ready for the next step or the box.
- Cut-to-length and spooled output
- In-line punching and winding
- Quick turns on tight schedules
04Secondary
04 · Secondary
Machining, kitting & assembly
Post-extrusion we machine, kit, and assemble — then handle inventory, packing, and logistics — delivering a finished, managed program rather than raw profile by the foot.
- Post-extrusion machining and finishing
- Kitting and assembly
- Inventory, packing, and logistics
04 · Integrated Services
Same quality. Seamless experience.
Through the years we have expanded what we offer while keeping the same commitment to superior quality and a seamless customer experience.
- Pilot Production Line
- Extrusion Tooling Design
- Project Management
- Raw Materials & Packaging Sourcing
- Finishing & Secondary Operations
Value-added in-house
Part Machining
Fabrication
Assembly
Inventory Control
Packing
Logistics
In-line cutting, punching, and winding keep order turnaround fast — parts come off the line ready for the next step.
07 · Start a Project
Bring your extrusion to life.
Tell us about the profile, material, and volume. Our process engineering team will review and follow up to scope tooling, a pilot run, and production.
- Work with your raw materials or ours
- Direct access to our process engineering team
- Pilot line trials with flexible pricing
- Entrepreneurs and small businesses welcome